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by on February 18, 2022
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Making the best alloy choice for metal extruded aluminum tube applications can be difficult, especially given the vast array of stainless steel and metal alloy options that are available these days. In stainless steel, the presence of chromium results in the formation of a coherent passive oxide film, which acts as a corrosion barrier, and an oxygen barrier, which both contribute to the corrosion resistance of the steel. In order for stainless steel to be passivating, it must contain at least 10.5 percent chromium; however, most stainless steel grades must contain at least 12 percent chromium in order to meet this requirement. Having an understanding of and appreciation for the various alloy series can assist you in making the best decision possible for your specific application. There are several different types of stainless steel alloys available, but the most commonly used are austenitic stainless steel, ferritic stainless steel, martensitic stainless steel, precipitation hardening (PH) stainless steel, duplex stainless steel, and chromium stainless steel.

To improve ductility and corrosion resistance, nickel additions are made to the austenitic 300 series of stainless steel alloys in addition to chromium, according to the manufacturer. This improves ductility and allows the alloy to maintain its austenitic crystal structure even at room temperature, resulting in improved corrosion resistance. Stainless steel grades 304 and 316 are the most commonly encountered grades of stainless steel. Stainless steel grades 304 and 316 are the most common grades of stainless steel. It is used in the production of stainless steel products, and it is comprised of stainless steels with nominal chromium contents of 18 percent and nominal nickel contents of 8 percent, which are designated as type 304. Chrome content in 316 stainless steels is approximately 16 percent; nickel content is approximately 10 percent; and molybdenum content is approximately 2 percent. Nickel content is approximately 10 percent in 316 stainless steels; the nickel content is approximately 2 percent. As a result of the molybdenum additions, the chromium oxide film becomes denser in chloride and marine environments, increasing passivity while also improving pitting and crevice corrosion resistance, as well as improving corrosion resistance.

 

1. It is possible that standard stainless steel alloys do not have the properties required for specialized applications

2.  This is especially true for high-temperature applications

3.  This is especially true for applications involving high temperatures

4.  This is especially true in applications where high temperatures are involved, as previously stated

5.  The use of high-alloyed stainless steels in extremely demanding applications such as aerospace and defense is becoming more common

6.  Super austenitic, super ferritic, and super duplex stainless steels are just a few of the options available

7.  These stainless steels have improved properties, making them suitable for use in high-stress environments such as aerospace and defense applications, among others

8.  Because of its superior biocompatibility, titanium tubing is an excellent material for medical implants

9.  It is possible that cobalt- or nickel-based alloys will be the only viable option in certain high-temperature, extreme corrosion-, and wear-resistant applications where other materials are insufficient due to the circumstances

10.  Using copper-nickel or Monel® extruded aluminium pipe in desalination and marine applications has a number of distinct advantages over the use of other materials, including stainless steel

14.  The use of aluminum tubing in applications requiring high thermal conductivity or lightweight components may be the most appropriate choice in these circumstances



Before proceeding to the next step in the selection process, it is necessary to first establish the environmental, thermal, and mechanical performance requirements for the metal tubing component under consideration. It is during this step that the material properties necessary for dependable service throughout the lifetime of the metal extruded aluminum tube component under consideration are identified and specified. Based on the material property constraints that have been established, it is possible to compile a list of potential metal tubing materials for consideration.

A variety of industries, including pharmaceuticals, power generation, and chemical processing, use austenitic stainless steels, such as 304. It is most often the case for these types of applications that austenitic stainless steels are the first materials to be considered. Certain critical petroleum, chemical process, and marine applications involving corrosive chloride gas media necessitate the use of molybdenum-modified stainless steels of the 316 or even 317 grade. The molybdenum modification, which is critical in these applications, provides improvements in pitting and crevice corrosion resistance, as well as improved oxidation resistance. It is possible for stress cracking (SCC) to occur in extruded aluminium pipe components when they are subjected to high levels of stress while also being exposed to corrosive media. It is possible to achieve SCC resistance in these applications by employing materials such as duplex, super austenitic, and high nickel (30 percent) stainless steels, among others. In addition, because of their outstanding corrosion resistance, these steels are highly recommended for use in these types of construction projects.

An additional performance challenge at high temperatures is the formation of carbon monoxide and hydrogen peroxide, which can occur in a variety of applications such as power generation, refineries, furnaces, jet engines and chemical process plants, among others. Another performance challenge at high temperatures is the formation of water vapor. At elevated temperatures, several stainless steel grades with high nickel and chromium additions have been developed to provide improved oxidation and scaling resistance. These grades include stainless steel 309, 310, 321, 314, 330, and 446, among others. Among the many applications for which Inconel® and Nimonic® are used are jet engines, turbochargers, and gas turbines, all of which require high strength and corrosion resistance. Inconel® and Nimonic® are two superalloys with high strength and corrosion resistance that are used in power generation applications.

The use of aluminum and copper  as heat transfer materials outperforms the use of austenitic stainless steel in a variety of heat transfer applications such as those found in condensers, heat exchangers, radiators, heat pumps, and other similar devices. This is due to the high thermal conductivities of aluminum and copper tubing, which are both used in this application, which contribute to the overall efficiency. 

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